Electric Pole welder

Electric Pole welder adopts PLC as the center of system calculation and control to realize automatic calculation of pitch machining and fully automatic control of machining process. By choosing different processing state control mode of pole welder, it can process a variety of specifications and special specifications of products. Only need to reset the corresponding processing parameters in processing, high processing precision, good product consistency. Pole welder safe and simple operation, the LCD screen full Chinese man-machine interface, man-machine dialogue way for parameter setting, operation control, the occurrence of fault monitoring, alarm, analysis, display fault code, analysis of possible fault causes, prompt treatment, safe, intuitive, simple operation, completely change the previous manual processing eye view hand control mode, Reduce labor intensity and improve productivity. Our pole hob-welding machine through welding spot tracking, pulse width modulation trigger welding mode, frequency control to optimize the motor power output, energy saving up to 35%.

The pole welder also has the following advantages:

1. The close winding length at both ends of the skeleton and the distance between the ring bars can be set through the man-machine interface.

2. It can automatically realize the functions of no welding close winding at both ends, normal close winding at both ends and normal feed. With the improvement of the degree of automation, manual actions are reduced, so as to ensure product quality and improve production efficiency.

3. The strapping plate is arranged on the outside of the copper plate in the main loop of the welding machine, so there is no need to remove the copper plate when replacing the strapping plate.

4. The cage frame has a good design. When changing specifications, there is no need to loosen the eight bolts on the bracket, but only need to change the position of the positioning pin. Changing specifications saves at least 20 minutes.

5. The design of winding machine is simple and practical, the speed is adjustable, the line is uniform, the efficiency is high, and the operator reflects well.

6. The use of DC power supply, the current density is small, no inductance, power factor improvement and other factors, reduce the power of the power supply, the total power of the power supply from the original 200 ~ 300KVA reduced to about 150KVA, power consumption is reduced by 30% ~ 50%.

7. Dc power supply solder joint strength is uniform, due to DC power supply, no high magnetic field generated between the two electrodes, electrical level pressure is constant, will not cause each solder joint strength inconsistent phenomenon, but also will not be caused by the repeated action of alternating magnetic field fatigue damage, electrode life is extended, This is one of the reasons why the life of DC power electrode plate is 5 ~ 6 times longer than that of AC power electrode plate.