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| Quantity: | |
|---|---|
| Parameter | Value |
|---|---|
| Power-on Time | Approximately 30 seconds |
| Steel Bar Diameter | 12mm - 16mm |
| Stretching Length | 30mm - 35mm |
| Heating Time | 10s - 15s |
| Voltage | 380V or customized |
| Frequency | 50Hz or 60Hz |
| Mold Type | Flat purple copper rod, bell-shaped mold |
| Machine Power | 15kW - 30kW |
| Cooling Time | 5 minutes |
| Max Steel Bar Length | 2000mm |
| Pressure Force | 50kN - 100kN |
| Operating Temperature | -10°C to 50°C |
| Machine Dimensions | 1500mm x 800mm x 1200mm |
| Weight | 600kg - 1200kg |
| Safety Features | Overload protection, emergency stop button |
The Cost-efficient Inline Heading Machine for Tensioning is a reliable and high-performance solution designed for steel bar upsetting and tensioning applications. This machine is ideal for construction sites requiring precise shaping of steel bar ends, with features that enhance productivity and ensure long-term durability.
Powered by a robust 15kW to 30kW motor, it uses electric upsetting to heat and soften the ends of steel bars, forming a lantern-shaped round head with high accuracy. The machine operates at a voltage of 380V, or a customized voltage, and supports both 50Hz and 60Hz frequencies to meet various operational needs. The machine's specialized molds—flat purple copper rod and bell-shaped mold—are designed to clamp and shape steel bars effectively, with a heating time of just 10 to 15 seconds.
With a steel bar diameter range of 12mm to 16mm, the machine allows for a stretching length of 30mm to 35mm. The power-on time is typically 30 seconds, ensuring efficiency in steel bar processing. The machine is equipped with safety features such as overload protection and an emergency stop button to ensure safe and reliable operation in various environments.
It is built for heavy-duty applications, capable of handling steel bars up to 2000mm in length and applying pressure forces ranging from 50kN to 100kN. The machine operates in temperatures between -10°C and 50°C and offers a cooling time of just 5 minutes, allowing for quick turnaround during production.
Whether you're working on large-scale construction projects or smaller steel bar processing tasks, the Cost-efficient Inline Heading Machine for Tensioning provides a cost-effective solution for achieving precision and efficiency in steel bar upsetting.
Offers both cold heading and hot heading options, with electric upsetting commonly used.
Uses lever-driven butt welding machines for efficient electric upsetting.
Equipped with two specialized molds: a flat purple copper rod and a bell-shaped mold.
Forms lantern-shaped round heads by heating and softening the steel bar ends.
1. Working principle of electric upsetting
Steel bar upseting can be divided into cold heading and hot heading. At present, electric upseting method is commonlyused in construction site. Electric upseting is generaly carried out onthe lever driven butt welding machine. Its working principle is: after the but welding machine is energized,the end of the steel bar is heated and
softened through the electrode of the butt welding machine, and the top is pressed into the mold, so thatthe end of the steel bar forms a lantern shaped round head. In the but welding machine generally attached two special molds, one is flat purple copper rod; The other is a bell-shaped mold for clamping rebar,which acts as an electrode and thickens the end of the rebar.
2.Operation points of electric upsetting
Before the operation, the purple coper rod and the upseting die are instaled on the butt welding machine, After the upetting end ofthe steel bar is desusted,it is camped on the die,so that the end face ofthe steelbar is in contact with the coper bar, and then the power is connected for heating. when the end of the steel bar begins to have plasticity,the pressure is applied untlit becomes the required shape. After cooling, the fixture is removed to complete the upsetting.
3. Main parameters of electrothermal upsetting of steel bars
The power-on time is generally 30s, When the diameter of the steel bar is 12 ~ 16mm, the stretching length is 30 ~ 35mm.
Provides an efficient and reliable process for thickening steel bar ends.
Compact design makes it suitable for on-site construction tasks.
Ensures consistent shape and high-quality steel bar heads.
Ideal for construction sites that require rebar processing.
Used for creating steel bar ends intended for tensioning and structural reinforcement.
What is the Cost-efficient Inline Heading Machine For Tensioning used for?
The machine is designed to thicken steel bar ends, forming lantern-shaped round heads, and is used in rebar processing for tensioning and structural reinforcement in construction projects.
What types of molds does the machine use?
The machine is equipped with two special molds: a flat purple copper rod and a bell-shaped mold, both used for forming the steel bar heads.
Can the machine be customized for specific project needs?
Yes, the Cost-efficient Inline Heading Machine For Tensioning is highly customizable, allowing adjustments in features and specifications to meet different project requirements.
What is the diameter range of steel bars that the machine can process?
The machine is suitable for processing steel bars with diameters ranging from 12mm to 16mm.
How long does the heating process take?
The heating time for the steel bar ends is between 10 and 15 seconds, depending on the specific bar size and conditions.
| Parameter | Value |
|---|---|
| Power-on Time | Approximately 30 seconds |
| Steel Bar Diameter | 12mm - 16mm |
| Stretching Length | 30mm - 35mm |
| Heating Time | 10s - 15s |
| Voltage | 380V or customized |
| Frequency | 50Hz or 60Hz |
| Mold Type | Flat purple copper rod, bell-shaped mold |
| Machine Power | 15kW - 30kW |
| Cooling Time | 5 minutes |
| Max Steel Bar Length | 2000mm |
| Pressure Force | 50kN - 100kN |
| Operating Temperature | -10°C to 50°C |
| Machine Dimensions | 1500mm x 800mm x 1200mm |
| Weight | 600kg - 1200kg |
| Safety Features | Overload protection, emergency stop button |
The Cost-efficient Inline Heading Machine for Tensioning is a reliable and high-performance solution designed for steel bar upsetting and tensioning applications. This machine is ideal for construction sites requiring precise shaping of steel bar ends, with features that enhance productivity and ensure long-term durability.
Powered by a robust 15kW to 30kW motor, it uses electric upsetting to heat and soften the ends of steel bars, forming a lantern-shaped round head with high accuracy. The machine operates at a voltage of 380V, or a customized voltage, and supports both 50Hz and 60Hz frequencies to meet various operational needs. The machine's specialized molds—flat purple copper rod and bell-shaped mold—are designed to clamp and shape steel bars effectively, with a heating time of just 10 to 15 seconds.
With a steel bar diameter range of 12mm to 16mm, the machine allows for a stretching length of 30mm to 35mm. The power-on time is typically 30 seconds, ensuring efficiency in steel bar processing. The machine is equipped with safety features such as overload protection and an emergency stop button to ensure safe and reliable operation in various environments.
It is built for heavy-duty applications, capable of handling steel bars up to 2000mm in length and applying pressure forces ranging from 50kN to 100kN. The machine operates in temperatures between -10°C and 50°C and offers a cooling time of just 5 minutes, allowing for quick turnaround during production.
Whether you're working on large-scale construction projects or smaller steel bar processing tasks, the Cost-efficient Inline Heading Machine for Tensioning provides a cost-effective solution for achieving precision and efficiency in steel bar upsetting.
Offers both cold heading and hot heading options, with electric upsetting commonly used.
Uses lever-driven butt welding machines for efficient electric upsetting.
Equipped with two specialized molds: a flat purple copper rod and a bell-shaped mold.
Forms lantern-shaped round heads by heating and softening the steel bar ends.
1. Working principle of electric upsetting
Steel bar upseting can be divided into cold heading and hot heading. At present, electric upseting method is commonlyused in construction site. Electric upseting is generaly carried out onthe lever driven butt welding machine. Its working principle is: after the but welding machine is energized,the end of the steel bar is heated and
softened through the electrode of the butt welding machine, and the top is pressed into the mold, so thatthe end of the steel bar forms a lantern shaped round head. In the but welding machine generally attached two special molds, one is flat purple copper rod; The other is a bell-shaped mold for clamping rebar,which acts as an electrode and thickens the end of the rebar.
2.Operation points of electric upsetting
Before the operation, the purple coper rod and the upseting die are instaled on the butt welding machine, After the upetting end ofthe steel bar is desusted,it is camped on the die,so that the end face ofthe steelbar is in contact with the coper bar, and then the power is connected for heating. when the end of the steel bar begins to have plasticity,the pressure is applied untlit becomes the required shape. After cooling, the fixture is removed to complete the upsetting.
3. Main parameters of electrothermal upsetting of steel bars
The power-on time is generally 30s, When the diameter of the steel bar is 12 ~ 16mm, the stretching length is 30 ~ 35mm.
Provides an efficient and reliable process for thickening steel bar ends.
Compact design makes it suitable for on-site construction tasks.
Ensures consistent shape and high-quality steel bar heads.
Ideal for construction sites that require rebar processing.
Used for creating steel bar ends intended for tensioning and structural reinforcement.
What is the Cost-efficient Inline Heading Machine For Tensioning used for?
The machine is designed to thicken steel bar ends, forming lantern-shaped round heads, and is used in rebar processing for tensioning and structural reinforcement in construction projects.
What types of molds does the machine use?
The machine is equipped with two special molds: a flat purple copper rod and a bell-shaped mold, both used for forming the steel bar heads.
Can the machine be customized for specific project needs?
Yes, the Cost-efficient Inline Heading Machine For Tensioning is highly customizable, allowing adjustments in features and specifications to meet different project requirements.
What is the diameter range of steel bars that the machine can process?
The machine is suitable for processing steel bars with diameters ranging from 12mm to 16mm.
How long does the heating process take?
The heating time for the steel bar ends is between 10 and 15 seconds, depending on the specific bar size and conditions.
